DIY Agricultural EV Conversion Kit

All the hard parts. Ready to install.

A complete drivetrain kit — prebuilt battery box, motor, inverter, charger, DC-DC, VCU, and display — pre-configured and ready to install. You mount the components, follow our wiring diagrams, and plug in the HV harness we've already built.

Prebuilt Battery Box Pre-matched Components HV Wiring Done For You Agricultural VCU Firmware Full Wiring Diagrams Supplied Open-Source Firmware

The drivetrain. Pre-configured, pre-matched.

Every component in the kit is selected and tested together, including a prebuilt battery with integrated BMS. The HV wiring harness is built and tested by us before dispatch — you just plug it in. You supply the mountings, fabricate the driven half of the shaft coupler, and follow our wiring diagrams for the low-voltage connections.

01

Prebuilt Battery Box & BMS

Assembled and tested by Somerset EV. The BMS is pre-configured and integrated into the box — cell balancing, charge current limiting, and discharge limiting are all set up.

02

Traction Motor/Inverter & Shaft Coupler

80 Kw motor, supplied with the drive-end shaft coupler machined to suit. You fabricate the driven half to connect to your gearbox or bell-housing input — we supply the drawing.

03

On-Board Charger

Single-phase AC charger with Type 2 inlet lead. Controlled by the VCU via CAN.

04

DC-DC Converter

Steps the HV bus down to 13.8 V to power the existing 12 V systems on the machine — lighting, solenoids, instrumentation. Replaces the function of the original alternator.

05

ZombieVerter VCU — Agricultural Firmware

STM32F405-based vehicle control unit loaded with our custom Somerset EV agricultural firmware. Handles throttle mapping, CAN bus coordination between inverter, charger, DC-DC, and BMS, plus safety interlocks. Firmware is open-source and field-upgradeable.

06

Cab Display

CAN-connected display for the operator — shows state of charge, motor temperature, power draw, and any active fault codes. Designed to mount in or beside the existing instrument panel.

07

HV Wiring Harness — Built & Tested

The high-voltage interconnections between battery, inverter, charger, and DC-DC are built by Somerset EV. Everything terminates in plug-and-socket connections — no HV crimping or termination required on your end.

08

Full Wiring Diagrams & Documentation

A complete set of schematics covering LV control wiring, CAN bus connections, VCU input/output assignments, and component mounting recommendations. Sufficient detail for a competent farm workshop or agricultural engineer to complete the installation.


Your side of the build

The kit covers the drivetrain electronics. Here's what the installation requires from you.

Mechanical

Motor Mounting

The motor needs to be physically mounted to your machine's engine bay or bell-housing. We supply the motor with the drive-end shaft coupler machined — you fabricate the driven half to suit your gearbox or PTO input shaft, and design or source the motor mounting plate or adapter.

  • Motor mounting plate or adapter bracket
  • Driven half of shaft coupler (drawing supplied)
  • Mounting hardware and alignment
Installation

Battery Box Siting

The battery box arrives prebuilt and tested — you need to site and secure it on the machine. This means fabricating or sourcing a mounting frame or cradle to suit your chassis, and routing the HV harness to reach the other components. The box plugs in; the structural integration is yours.

  • Mounting frame or cradle to suit your chassis
  • Secure fixing appropriate to agricultural duty
  • HV harness routing from pack to inverter, charger, DC-DC

From order to first drive

The kit is designed to be installed by a competent farm workshop or agricultural engineer without specialist EV tooling.

01

Order & Specify

Get in touch with your machine make and model. Lead time is typically 1-2 months.

02

Mount the Components

Using our documentation, fabricate the driven half of the shaft coupler and the motor mounting arrangement. Mount the motor, inverter, charger, DC-DC, and VCU to suit your machine's layout.

03

Connect the LV Wiring

Wire the throttle pedal, switches, and sensors to the VCU following our wiring diagrams. Connect the CAN bus between components and run the display to the cab. The HV harness just plugs in.

04

Commission & Go

Power up and run through the commissioning checklist in the documentation. VCU parameters can be adjusted over Wifi. We're available by phone or email throughout — and for firmware updates ongoing.